Isimo Semboni kanye Nokuncintisana Kwendawo Ukuhlaziywa Kwe-Laser Welding

Ukushisela nge-laser kubhekisela endleleni yokucubungula esebenzisa amandla aphezulu e-laser ukuhlanganisa izinsimbi noma ezinye izinto ze-thermoplastic ndawonye.Ngokwezimiso ezihlukene zokusebenza nokuzivumelanisa nezimo ezihlukahlukene zokucubungula, ukushiswa kwe-laser kungahlukaniswa ngezinhlobo ezinhlanu: ukushiswa kokushisa kokushisa, ukungena okujulile kwe-welding, i-hybrid welding, i-laser brazing kanye ne-laser conduction welding.

Njengohlobo olusha lwendlela yokushisela, uma kuqhathaniswa nezinye izindlela zendabuko zokushisela, i-laser welding inezinzuzo zokungena okujulile, isivinini esisheshayo, ukuguqulwa okuncane, izidingo eziphansi zemvelo yokushisela, ukuminyana kwamandla aphezulu, futhi akuthintwa amandla kazibuthe.Akunqunyelwe ezintweni zokuqhuba, Ayidingi izimo zokusebenza ze-vacuum futhi ayikhiqizi ama-X-ray ngesikhathi senqubo yokushisela.Isetshenziswa kabanzi emkhakheni wokukhiqiza ukunemba okuphezulu.

Ukuhlaziywa kwezinkambu zesicelo se-laser welding

I-laser welding inezinzuzo zokunemba okuphezulu, ukuhlanzeka nokuvikeleka kwemvelo, izinhlobo ezahlukahlukene zezinto zokucubungula, ukusebenza kahle okuphezulu, njll., futhi kunezinhlelo eziningi ezahlukahlukene.Njengamanje, ukushiswa kwe-laser sekusetshenziswe kabanzi kumabhethri anamandla, izimoto, izinto zikagesi zabathengi, ukuxhumana optical neminye imikhakha.

(1) Ibhethri lamandla

Ziningi izinqubo zokukhiqiza amabhethri e-lithium-ion noma amaphakethe ebhethri, futhi kunezinqubo eziningi, njengokushisela ivalvu evimbela ukuqhuma, ukushisela ithebhu, ukushisela indawo yebhethri, igobolondo lebhethri lamandla kanye nekhava yokuvala ukushisela, imojula kanye ne-PACK welding In. ezinye izinqubo, laser Welding inqubo engcono kakhulu.Isibonelo, i-laser welding ingathuthukisa ukusebenza kahle kwe-welding kanye nokungangeni komoya kwe-valve yokuvikela ukuqhuma kwebhethri;ngesikhathi esifanayo, ngenxa yokuthi ikhwalithi ye-beam ye-laser welding yinhle, indawo yokushisela ingenziwa ibe yincane, futhi ifanele umugqa we-aluminium obonakalayo ophezulu, umugqa wethusi kanye ne-electrode yebhethri ye-band encane.Ukushisela ibhande kunezinzuzo eziyingqayizivele.

(2) Imoto

Ukusetshenziswa kwe-laser welding ohlelweni lokukhiqiza izimoto ikakhulukazi kuhlanganisa izinhlobo ezintathu: i-laser tailor welding yamapuleti okuqina angalingani;laser umhlangano welding of body assemblies and sub-assemblies;kanye ne-laser welding yezingxenye zezimoto.

I-Laser tailor welding isekuklanyweni nasekukhiqizeni umzimba wemoto.Ngokwezidingo ezihlukene zokuklama nokusebenza kwendikimba yemoto, amapuleti anobukhulu obuhlukene, izinto ezihlukene, ukusebenza okuhlukile noma okufanayo axhunywe abe ephelele ngobuchwepheshe bokusika ne-laser nokuhlanganisa, abese egxivizwa emzimbeni.ingxenye.Njengamanje, izikhala ezishiselwe nge-laser zisetshenziswe kabanzi ezingxenyeni ezahlukahlukene zomzimba wemoto, njengepuleti lokuqinisa indawo yemithwalo, iphaneli yangaphakathi yephaneli yemithwalo, ukwesekwa kwe-shuck absorber, ikhava yamasondo angemuva, iphaneli yangaphakathi yodonga oluseceleni, iphaneli yangaphakathi yomnyango, ngaphambili. phansi, Front imishayo longitudinal, obhampa, imishayo cross, amasondo nekhava, B-insika izixhumi, izinsika isikhungo, njll.

I-laser welding yomzimba wemoto ihlukaniswe ikakhulukazi i-welding yomhlangano, udonga oluseceleni kanye ne-top cover welding, kanye nokushisela okulandelayo.Ukusetshenziswa kwe-laser welding embonini yezimoto kunganciphisa isisindo semoto ngakolunye uhlangothi, kuthuthukise ukuhamba kwemoto, futhi kunciphise ukusetshenziswa kukaphethiloli;ngakolunye uhlangothi, ingathuthukisa ukusebenza komkhiqizo.Ikhwalithi nentuthuko yezobuchwepheshe.

Ukusetshenziswa kwe-laser welding yezingxenye ze-auto kunezinzuzo zokuthi cishe akukho deformation engxenyeni yokushisela, isivinini sokushisela okusheshayo, futhi asikho isidingo sokwelashwa kokushisa kwangemva kokushisela.Njengamanje, i-laser welding isetshenziswa kabanzi ekwenzeni izingxenye zemoto ezinjengamagiya okudlulisela, okokuphakamisa ama-valve, amahinge ezicabha, ama-drive shafts, ama-steering shafts, amapayipi okukhipha injini, ama-clutch, ama-axles e-turbocharger kanye ne-chassis.

(3) Imboni ye-Microelectronics

Eminyakeni yamuva, ngokuthuthukiswa kwemboni ye-elekthronikhi ekuqondeni kwe-miniaturization, umthamo wezingxenye ezihlukahlukene ze-elekthronikhi uye waba mncane kakhulu, futhi ukushiyeka kwezindlela zokuqala zokushisela kuye kwavela kancane kancane.Izingxenye zonakalisiwe, noma umphumela wokushisela awukho ezingeni.Kulo mongo, i-laser welding isetshenziswe kakhulu emkhakheni wokucubungula i-microelectronic efana nokupakishwa kwenzwa, izinto zikagesi ezihlanganisiwe, namabhethri enkinobho ngenxa yezinzuzo zakhona ezifana nokungena okujulile, isivinini esisheshayo, kanye nokuguqulwa okuncane.

3. Isimo sokuthuthukiswa kwemakethe ye-laser welding

(1) Izinga lokungena emakethe lisadinga ukuthuthukiswa

Uma kuqhathaniswa nobuchwepheshe bemishini bendabuko, ubuchwepheshe bokushisela nge-laser bunezinzuzo eziphawulekayo, kodwa busenenkinga yezinga lokungena elinganele ekukhuthazeni izinhlelo zokusebenza ezimbonini ezingezansi.Izinkampani ezikhiqizayo zendabuko, ngenxa yokwethulwa kwangaphambili kwemigqa yokukhiqiza engokwesiko nemishini eyimishini, kanye nendima ebalulekile ekukhiqizeni okuyinkampani, ukushintsha imigqa yokukhiqiza yokushisela nge-laser ethuthuke kakhulu kusho ukutshalwa kwezimali okukhulu kwezimali, okuyinselele enkulu kubakhiqizi .Ngakho-ke, imishini yokucubungula i-laser kulesi sigaba igxile kakhulu emikhakheni eminingana ebalulekile yezimboni enesidingo esiqinile somthamo wokukhiqiza kanye nokwanda kokukhiqiza okusobala.Izidingo zezinye izimboni zisadinga ukukhuthazwa ngempumelelo.

(2) Ukukhula okuqhubekayo kosayizi wemakethe

Ukushisela nge-laser, ukusika i-laser, nokumaka nge-laser ndawonye kwakha “i-troika” ye-laser mechanics.Eminyakeni yamuva nje, ukuhlomula ekuthuthukisweni kobuchwepheshe be-laser kanye nokwehla kwamanani entengo ye-laser, kanye nokusetshenziswa okuphansi kwemishini yokushisela i-laser, izimoto zamandla amasha, amabhethri e-lithium, amaphaneli wokubonisa, umakhalekhukhwini wabathengi be-electronics neminye imikhakha inesidingo esinamandla.Ukukhula okusheshayo kwemali engenayo emakethe yokushisela i-laser kukhuthaze ukukhula okusheshayo kwemakethe yasekhaya yemishini yokushisela i-laser.

2014-2020 Isikali semakethe ye-laser welding yaseChina kanye nezinga lokukhula

(3) Imakethe ihlakazekile uma kuqhathaniswa, futhi indawo yokuncintisana ayikazinzi.

Ngokombono wayo yonke imakethe yokushisela nge-laser, ngenxa yezimpawu zezinkampani ezikhiqiza ama-laser welding, kunzima ukuthi imakethe yokushisela i-laser emkhakheni wokukhiqiza yakhe iphethini yokuncintisana egxile kakhulu, futhi yonke imakethe yokushisela nge-laser ilinganiselwe. ihlukene phakathi.Njengamanje, kunezinkampani zasekhaya ezingaphezu kuka-300 ezisebenza nge-laser welding.Izinkampani ezinkulu zokushisela i-laser zifaka i-Han's Laser, i-Huagong Technology, njll.

4. Isibikezelo sentuthuko ye-laser welding

(1) Ithrekhi yesistimu yokushisela i-laser ebanjwa ngesandla kulindeleke ukuthi ingene enkathini yokukhula ngokushesha

Ngenxa yokwehla okubukhali kwezindleko ze-fiber lasers, kanye nokuvuthwa kancane kancane kokudluliswa kwefayibha kanye nobuchwepheshe bekhanda lokushisela ngesandla, izinhlelo zokushisela i-laser eziphathwayo ziye zaduma kancane kancane eminyakeni yamuva.Ezinye izinkampani zithumele ama-200 eTaiwan, kanti ezinye izinkampani ezincane zingathumela amayunithi angama-20 ngenyanga.Ngasikhathi sinye, izinkampani eziholayo emkhakheni we-laser njenge-IPG, i-Han's, ne-Raycus nazo zethule imikhiqizo ye-laser ephathwayo ehambisanayo.

Uma kuqhathaniswa nokushisela kwe-argon arc yendabuko, i-laser welding ephathwayo inezinzuzo ezisobala ngekhwalithi yokushisela, ukusebenza, ukuvikelwa kwemvelo nokuphepha, kanye nezindleko zokusetshenziswa ezindaweni zokushisela ezingajwayelekile ezifana nemishini yasendlini, amakhabethe, namakheshi.Ukuthatha izindleko zokusetshenziswa njengesibonelo, ama-argon arc welding operators angabezikhundla ezikhethekile ezweni lami futhi adinga ukuqinisekiswa ukuthi asebenze.Njengamanje, izindleko zomsebenzi zonyaka zomshini wokushisela ovuthiwe emakethe azikho ngaphansi kwama-yuan angama-80,000, kuyilapho i-laser welding ephathwa ngesandla ingasebenzisa okuvamile Izindleko zomsebenzi zonyaka zabaqhubi zingamayuan angama-50,000 kuphela.Uma ukusebenza kahle kwe-laser welding ebanjwa ngesandla kuphindwe kabili kune-argon arc welding, izindleko zabasebenzi zingonga ngo-110,000 yuan.Ukwengeza, i-argon arc welding ngokuvamile idinga ukupholishwa ngemva kokushisela, kuyilapho ukushisela nge-laser ephathwa ngesandla kudinga cishe akukho ukupholishwa, noma ukupholishwa kancane, okusindisa ingxenye yezindleko zomsebenzi wesisebenzi sokupholisha.Sekukonke, isikhathi sokukhokha sokutshala imali semishini yokushisela i-laser ephathwayo cishe unyaka ongu-1.Ngokusetshenziswa kwamanje kwamashumi ezigidi ze-argon arc welding ezweni, isikhala sokushintshwa kwe-laser welding ebanjwa ngesandla sikhulu kakhulu, okuzokwenza uhlelo lokushisela nge-laser olubanjwa ngesandla okulindeleke ukuthi lungenise isikhathi sokukhula ngokushesha.

Izinzuzo ze-handheld laser welding system

(2) Inkambu yokufakwa kwezicelo iyaqhubeka nokukhula, futhi i-laser welding ingenisa amathuba amasha okuthuthukisa

Ubuchwepheshe be-laser welding wuhlobo olusha lobuchwepheshe bokucubungula obusebenzisa amandla aqondisayo ekucubunguleni okungathintana naye.Ihluke kakhulu ezindleleni zendabuko zokushisela.Ingahlanganiswa nobunye ubuchwepheshe obuningi futhi izale nobuchwepheshe obusafufusa kanye nezimboni, ezizokwazi ukufaka esikhundleni se-welding yendabuko emikhakheni eminingi.

Ngokuthuthuka okusheshayo kokwaziswa komphakathi, ama-microelectronics ahlobene nobuchwepheshe bolwazi, kanye nekhompiyutha, ezokuxhumana, ukuhlanganiswa kwe-electronics yabathengi nezinye izimboni ziyadlondlobala, futhi zingena emgudwini wokwenza izinto ezincane eziqhubekayo nokuhlanganiswa kwezingxenye.Ngaphansi kwesizinda sale mboni, ukuqaphela ukulungiswa, ukuxhumeka, nokupakishwa kwezingxenye ezincane, nokuqinisekisa ukunemba okuphezulu nokuthembeka okuphezulu kwemikhiqizo njengamanje yizinkinga eziphuthumayo ezidinga ukunqotshwa.Ngenxa yalokhu, ubuchwepheshe bokushisela obusezingeni eliphezulu, obunembayo, obunomonakalo omncane kancane kancane buba yingxenye ebalulekile yokusekela ukuthuthukiswa kokukhiqiza okuthuthukile kwesimanje.Eminyakeni yamuva nje, ukushisela nge-laser kuye kwanda kancane kancane emikhakheni ye-micromachining emihle njengamabhethri kagesi, izimoto, nezinto zikagesi zabathengi, kanye nesakhiwo esiyinkimbinkimbi sezinkambu zobuchwepheshe ezithuthukile njengezinjini ze-aero, izindiza zamarokhethi, nezinjini zezimoto. .Imishini yokushisela i-laser isingenise Amathuba amasha Okuthuthukisa.