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Kev lag luam xwm txheej thiab kev sib tw toj roob hauv pes tsom xam ntawm Laser Vuam

Kev lag luam xwm txheej thiab kev sib tw toj roob hauv pes tsom xam ntawm Laser Vuam


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Laser welding yog hais txog kev ua haujlwm uas siv lub zog siab ntawm laser los koom nrog cov hlau lossis lwm yam khoom siv thermoplastic ua ke.Raws li cov qauv kev ua haujlwm sib txawv thiab hloov mus rau qhov sib txawv ntawm kev ua haujlwm, laser vuam tuaj yeem muab faib ua tsib hom: kev siv hluav taws xob vuam, sib sib zog nqus nqus vuam, hybrid vuam, laser brazing thiab laser conduction vuam.

Thaum tshav kub kub conduction welding

Lub laser beam melts qhov chaw ntawm qhov chaw, cov khoom molten sib tov thiab solidifies.

Sib sib zog nqus welding

Lub zog tsis tshua muaj siab ua rau tsim cov keyholes uas txuas mus tob rau hauv cov khoom, uas ua rau qhov sib sib zog nqus thiab nqaim welds.

Hybrid vuam

Kev sib xyaw ntawm laser vuam thiab MAG vuam, MIG vuam, WIG vuam lossis ntshav vuam.

Laser brazing

Lub laser beam heats lub mating ib feem, yog li melting lub solder.Lub molten solder ntws mus rau hauv kev sib koom tes thiab txuas cov mating qhov chaw.

Laser conduction vuam

Lub teeb laser hla dhau qhov sib txuam kom yaj lwm qhov uas absorbs lub laser.Lub mating ib feem yog clamped thaum lub weld tsim.

Raws li hom tshiab ntawm txoj kev vuam, piv nrog rau lwm txoj kev vuam tsoos, laser vuam muaj qhov zoo ntawm kev nkag mus tob, nrawm nrawm, me me deformation, tsis tshua muaj qhov yuav tsum tau ua rau vuam ib puag ncig, siab zog ceev, thiab tsis cuam tshuam los ntawm magnetic teb.Nws tsis txwv rau cov khoom siv hluav taws xob, Nws tsis tas yuav muaj lub tshuab nqus tsev ua haujlwm thiab tsis tsim X-rays thaum lub sijhawm vuam.Nws yog dav siv nyob rau hauv lub teb ntawm high-end precision manufacturing.

 

Kev tsom xam ntawm laser vuam daim ntawv thov teb

Laser vuam muaj qhov zoo ntawm qhov raug siab, huv thiab kev tiv thaiv ib puag ncig, ntau hom kev ua cov ntaub ntawv, kev ua haujlwm siab, thiab lwm yam, thiab muaj ntau yam kev siv.Tam sim no, laser vuam tau siv dav hauv cov roj teeb fais fab, tsheb, khoom siv hluav taws xob, kev sib txuas lus kho qhov muag thiab lwm yam.

(1) Lub zog roj teeb

Muaj ntau cov txheej txheem tsim khoom rau cov roj teeb lithium-ion lossis roj teeb pob, thiab muaj ntau cov txheej txheem, xws li tawg-pov thawj valve sealing vuam, tab vuam, roj teeb ncej vuam, lub hwj chim roj teeb plhaub thiab npog sealing vuam, module thiab PACK vuam hauv lwm cov txheej txheem, laser vuam yog cov txheej txheem zoo tshaj plaws.Piv txwv li, laser welding tuaj yeem txhim kho qhov vuam efficiency thiab airtightness ntawm lub roj teeb tawg-pov thawj valve;Nyob rau tib lub sijhawm, vim tias cov nqaj zoo ntawm laser welding yog qhov zoo, qhov chaw vuam tuaj yeem ua me me, thiab nws yog qhov tsim nyog rau kev ua haujlwm siab ntawm txhuas sawb, tooj liab sawb thiab nqaim-band roj teeb electrode.Txoj siv vuam muaj qhov tshwj xeeb zoo.

 

(2) Tsheb

Daim ntawv thov ntawm laser vuam nyob rau hauv lub tsheb manufacturing txheej txheem mas muaj xws li peb hom: laser tailor vuam ntawm tsis sib npaug thickness daim hlau;laser sib dhos vuam ntawm lub cev sib dhos thiab cov khoom sib dhos;thiab laser vuam ntawm nws pib qhov chaw.

Laser tailor welding yog nyob rau hauv kev tsim thiab tsim ntawm lub tsheb lub cev.Raws li qhov sib txawv tsim thiab kev ua tau zoo ntawm lub tsheb lub cev, daim hlau ntawm cov thicknesses sib txawv, cov ntaub ntawv sib txawv, qhov sib txawv los yog tib yam kev ua tau zoo yog txuas mus rau tag nrho los ntawm laser txiav thiab sib dhos tshuab, thiab tom qab ntawd stamped rau hauv lub cev.ib feem.Tam sim no, laser tailor-welded blanks tau dav siv nyob rau hauv ntau qhov chaw ntawm lub tsheb lub cev, xws li lub nra compartment reinforcement phaj, nra compartment puab vaj huam sib luag, shock absorber txhawb, rear log cover, sab phab ntsa sab hauv vaj huam sib luag, lub qhov rooj sab hauv vaj huam sib luag, pem hauv ntej. pem teb, pem hauv ntej longitudinal kab teeb, bumpers, cross beams, log npog, B-pillar connectors, center ncej, thiab lwm yam.

Lub laser vuam ntawm lub tsheb lub cev yog tsuas yog muab faib ua welding, sab phab ntsa thiab sab saum toj npog vuam, thiab tom qab vuam.Kev siv laser vuam hauv kev lag luam tsheb tuaj yeem txo qhov hnyav ntawm lub tsheb ntawm ib sab, txhim kho kev txav ntawm lub tsheb, thiab txo cov roj noj;ntawm qhov tod tes, nws tuaj yeem txhim kho cov khoom ua tau zoo.Kev ua tau zoo thiab thev naus laus zis nce qib.

Kev siv laser vuam rau qhov chaw pib muaj qhov zoo ntawm yuav luag tsis muaj deformation ntawm qhov vuam, ceev vuam ceev, thiab tsis tas yuav tsum tau kho tom qab vuam kub.Tam sim no, laser vuam yog dav siv nyob rau hauv kev tsim cov tsheb qhov chaw xws li kis tau tus mob gears, valve lifters, qhov rooj hinges, tsav shafts, steering shafts, cav tso kav, clutches, turbocharger qag thiab chassis.

 

(3) Microelectronics kev lag luam

Nyob rau hauv xyoo tas los no, nrog rau kev loj hlob ntawm cov khoom siv hluav taws xob hauv kev lag luam hauv cov kev taw qhia ntawm miniaturization, qhov ntim ntawm ntau yam khoom siv hluav taws xob tau dhau los ua me me, thiab qhov tsis zoo ntawm cov txheej txheem vuam qub tau maj mam tshwm sim.Cov khoom puas lawm, los yog cov nyhuv vuam tsis raws li tus qauv.Nyob rau hauv cov ntsiab lus no, laser welding tau dav siv nyob rau hauv lub teb ntawm microelectronic ua xws li sensor ntim, integrated electronics, thiab khawm roj teeb los ntawm kev tsim txiaj ntawm nws qhov zoo xws li kev sib sib zog nqus tob, ceev ceev, thiab me me deformation.

 

3. Txoj kev loj hlob ntawm laser vuam kev lag luam

(1) Kev nkag mus rau kev lag luam tseem yuav tsum tau txhim kho

Piv nrog rau cov tsoos machining thev naus laus zis, laser vuam tshuab muaj qhov txiaj ntsig zoo, tab sis nws tseem muaj qhov teeb meem ntawm kev nkag mus tsis txaus hauv kev nce qib ntawm kev siv hauv kev lag luam hauv qab.Cov tuam txhab tsim khoom lag luam, vim tias qhov kev tshaj tawm ua ntej ntawm cov kab ntau lawm thiab cov cuab yeej siv tshuab, thiab lub luag haujlwm tseem ceeb hauv kev tsim khoom lag luam, hloov ntau qib laser vuam cov kab ntau lawm txhais tau tias cov peev txheej loj, uas yog qhov kev sib tw loj rau cov tuam txhab.Yog li ntawd, cov khoom siv laser ua nyob rau theem no yog qhov tseem ceeb hauv ntau qhov kev lag luam tseem ceeb nrog kev muaj peev xwm ntau lawm thiab pom tseeb nthuav dav.Cov kev xav tau ntawm lwm cov kev lag luam tseem yuav tsum tau ua kom muaj txiaj ntsig zoo dua.

(2) Kev loj hlob tsis tu ncua hauv kev lag luam loj

Laser vuam, laser txiav, thiab laser npav ua ke ua "troika" ntawm laser mechanics.Nyob rau hauv xyoo tas los no, tau txais txiaj ntsig los ntawm kev nce qib ntawm laser thev naus laus zis thiab kev poob qis hauv cov nqi laser, thiab cov kev siv qis qis ntawm cov khoom siv laser vuam, lub zog tshiab tsheb, cov roj teeb lithium, cov khoom vaj huam sib luag, xov tooj ntawm tes cov neeg siv khoom siv hluav taws xob thiab lwm yam kev xav tau muaj zog.Kev loj hlob sai ntawm cov nyiaj tau los hauv kev lag luam laser vuam tau txhawb txoj kev loj hlob sai ntawm cov khoom siv hauv tsev laser vuam kev lag luam.

Kev loj hlob 

2014-2020 Tuam Tshoj lub laser vuam kev lag luam nplai thiab kev loj hlob tus nqi

 

(3) Kev ua lag luam yog qhov sib cais, thiab kev sib tw toj roob hauv pes tseem tsis tau ruaj khov

Los ntawm qhov kev xav ntawm tag nrho cov laser vuam kev lag luam, vim yog cov yam ntxwv ntawm lub regional thiab downstream discrete manufacturing tuam txhab uas muag, nws yog ib qho nyuaj rau lub laser vuam kev lag luam nyob rau hauv lub manufacturing sector los tsim ib tug kuj concentrated kev sib tw qauv, thiab tag nrho cov laser vuam kev lag luam yog tus. tawg tawg.Tam sim no, muaj ntau tshaj 300 lub tuam txhab hauv tsev koom nrog laser vuam.Lub tuam txhab laser welding tseem ceeb suav nrog Han's Laser, Huagong Technology, thiab lwm yam.

 

4. Txoj kev loj hlob kev kwv yees ntawm laser vuam

(1) Lub tes tuav laser vuam system taug qab yuav tsum nkag mus rau lub sijhawm ntawm kev loj hlob sai

Ua tsaug rau qhov poob qis ntawm tus nqi ntawm fiber ntau lasers, thiab maj mam loj hlob ntawm fiber ntau kis tau tus mob thiab handheld vuam taub hau tshuab, handheld laser vuam tshuab tau maj ua nrov nyob rau hauv xyoo tas los.Qee lub tuam txhab tau xa 200 Taiwan, thiab qee lub tuam txhab me kuj tuaj yeem xa 20 units ib hlis.Nyob rau tib lub sijhawm, cov tuam txhab ua lag luam hauv thaj chaw laser xws li IPG, Han's, thiab Raycus kuj tau tsim cov khoom siv laser sib xws.

 

Piv nrog rau cov tsoos argon arc welding, handheld laser vuam muaj qhov zoo ntawm vuam zoo, kev ua haujlwm, kev tiv thaiv ib puag ncig thiab kev nyab xeeb, thiab tus nqi ntawm kev siv hauv cov vuam tsis sib xws xws li cov khoom siv hauv tsev, cov txee, thiab cov elevator.Noj cov nqi ntawm kev siv ua piv txwv, argon arc vuam cov tswv lag luam yog cov haujlwm tshwj xeeb hauv kuv lub teb chaws thiab yuav tsum tau ntawv pov thawj los ua haujlwm.Tam sim no, tus nqi ua haujlwm txhua xyoo ntawm tus neeg ua haujlwm paub tab ntawm kev ua lag luam tsis tsawg dua 80,000 yuan, thaum tuav laser vuam siv tau zoo tib yam Tus nqi ua haujlwm txhua xyoo ntawm cov neeg ua haujlwm tsuas yog 50,000 yuan.Yog tias qhov ua tau zoo ntawm tes tuav laser vuam yog ob zaug ntawm argon arc vuam, tus nqi zog yuav raug cawm tau los ntawm 110,000 yuan.Tsis tas li ntawd, argon arc vuam feem ntau yuav tsum tau polishing tom qab vuam, thaum laser tes tuav vuam yuav luag tsis muaj polishing, los yog tsuas yog me ntsis polishing, uas txuag ib feem ntawm cov nqi zog ntawm cov neeg ua haujlwm polishing.Nyob rau hauv tag nrho, lub peev nyiaj them rov qab lub sij hawm ntawm handheld laser vuam khoom yog hais txog 1 xyoo.Nrog rau tam sim no noj ntawm kaum tawm lab ntawm argon arc vuam nyob rau hauv lub teb chaws, qhov chaw hloov rau tes tuav laser vuam yog loj heev, uas yuav ua rau lub tes tuav laser vuam system yuav tsum mus rau lub sij hawm ntawm kev loj hlob sai.

 

Hom

Argon arc vuam

YAG welding

Handheld vuam

Vuam zoo

Kub input

Loj

Me me

Me me

Workpiece deformation / undercut

Loj

Me me

Me me

Weld txoj kev

Ntses-scale qauv

Ntses-scale qauv

du

Kev ua haujlwm tom ntej

Polish

Polish

Tsis muaj

Siv kev ua haujlwm

Vuam ceev

qeeb

Nruab nrab

Ceev ceev

Kev ua haujlwm nyuaj

Nyuaj

Yooj yim

Yooj yim

Kev tiv thaiv ib puag ncig thiab kev nyab xeeb

Ib puag ncig muaj kuab paug

Loj

Me me

Me me

Lub cev raug mob

Loj

Me me

Me me

Welder nqi

Cov khoom siv

Vuam pas nrig

Laser siv lead ua, xenon teeb

Tsis xav tau

Kev siv hluav taws xob

Me me

Loj

Me me

Cov khoom siv hauv pem teb

Me me

Loj

Me me

Qhov zoo ntawm handheld laser vuam system

 

(2) Daim ntawv thov teb txuas ntxiv nthuav dav, thiab laser vuam yog ushering hauv txoj hauv kev tshiab

Laser vuam tshuab yog ib hom tshiab ntawm kev siv tshuab uas siv cov kev taw qhia lub zog rau kev ua tsis sib cuag.Nws yog qhov txawv ntawm cov txheej txheem vuam tsoos.Nws tuaj yeem koom ua ke nrog ntau lwm cov thev naus laus zis thiab tsim cov thev naus laus zis tshiab thiab kev lag luam, uas yuav tuaj yeem hloov cov khoom siv vuam tsoos hauv ntau thaj chaw.

 

Nrog rau kev nce qib sai ntawm kev sib raug zoo xov xwm, microelectronics cuam tshuam nrog cov ntaub ntawv thev naus laus zis, nrog rau khoos phis tawj, kev sib txuas lus, kev sib koom ua ke ntawm cov neeg siv khoom siv hluav taws xob thiab lwm yam kev lag luam tau nce zuj zus, thiab lawv tab tom pib rau txoj hauv kev txuas mus ntxiv me me thiab kev koom ua ke ntawm cov khoom.Raws li keeb kwm yav dhau los ntawm kev lag luam no, kev paub txog kev npaj, kev sib txuas, thiab ntim ntawm cov khoom siv micro, thiab kom ntseeg tau tias qhov siab thiab kev ntseeg siab ntawm cov khoom tam sim no yog cov teeb meem tseem ceeb uas yuav tsum tau kov yeej.Yog li ntawd, high-efficiency, high-precision, tsis tshua muaj kev puas tsuaj vuam tshuab yog maj mam dhau los ua ib feem tseem ceeb ntawm kev txhawb nqa kev tsim cov khoom siv niaj hnub no.Nyob rau hauv xyoo tas los no, laser welding tau maj mam nce nyob rau hauv lub teb ntawm zoo micromachining xws li lub hwj chim roj teeb, tsheb, thiab cov neeg siv khoom electronics, raws li zoo raws li nyob rau hauv lub high-complex qauv ntawm advanced technology teb xws li aero engines, foob pob ua ntxaij dav hlau, thiab tsheb cav. .Laser vuam cov cuab yeej tau ushered nyob rau hauv ib tug tshiab Development Opportunities.


Post lub sij hawm: Dec-16-2021
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