The 12m/24m large H steel/flat plate/bevel cutting machine adopts the German Beckhoff three-dimensional five-axis system. The three-in-one laser cutting production line is a high-tech product that integrates three-dimensional five-axis RTCP CNC technology, laser cutting, precision machinery, and intelligent detection technology. In the field of steel structure processing, traditional manual, flame cutting, plasma cutting, and semi-automatic loading and unloading methods are still used to improve the quality and production efficiency of steel structure processing products and reduce labor costs.
The three-in-one laser cutting production line has strong adaptability and can be customized. It is widely used in professional equipment manufacturing industries such as steel structures, ships, engineering machinery, agricultural machinery, wind power, petroleum, chemical industry, and offshore engineering. It is widely used to realize H-shaped steel, industrial Laser cutting of cross-section steel, C-shaped steel, square steel, curved steel, channel steel, etc.
1. Moving platform
2. Cantilever frame
3. Control center
4. Remote controller
5. Z axis
6. AC axis
7. Cutting head
8. Laser sensor
9. Protective cover
10. Graphite shield
11. Water chiller
12. Laser power
The Multi-module CW Fiber Lasers developed by Raycus is with high electro-optical conversion efficiency, high light beam quality, high energy density, wide modulation frequency, high reliability, long service life, maintenance-free operation and advantages. The product can be widely applied in welding, precision cutting, melting and cladding, surface processing, 3Dprinting and other fields. Its optical output performance helps it better integrate with robots as a flexible manufacturing equipment to meet 3D processing requirement.
Product characteristics:
➣ High electro-optical conversion efficiency
➣ The output optical fiber length can be customized
➣ QD connector
➣ maintenance-free operation
➣ Wide modulation frequency range
➣ anti-high reaction capability
➣ Efficient sheet cutting
Technical information of laser device:
Name |
Type |
Parameter |
Laser device (Raycus 12000W fiber laser) |
Length of wave | 1080±5nm |
Rated output | 12000W | |
Light quality (BPP) | 2-3(75μm)/3-3.5(100μm) | |
Laser working way | Constant adjusting | |
Cooling way | Water cooling | |
Max cutting (When cutting thick plate, due to material and other reasons, burrs may occur) | C.S: ≤30mmS.S: ≤30mm |
Laser power source (Option 2)
The Multi-module CW Fiber Lasers developed by Raycus ranges from 3,000W to 30kW, with high electro-optical conversion efficiency, high light beam quality, high energy density, wide modulation frequency, high reliability, long service life, maintenance-free operation and advantages. The product can be widely applied in welding, precision cutting, melting and cladding, surface processing, 3Dprinting and other fields. Its optical output performance helps it better integrate with robots as a flexible manufacturing equipment to meet 3D processing requirement.
Product characteristics:
➣ High electro-optical conversion efficiency
➣ The output optical fiber length can be customized
➣ QD connector
➣ maintenance-free operation
➣ Wide modulation frequency range
➣ anti-high reaction capability
➣ Efficient sheet cutting
Technical information of laser device:
Name |
Type |
Parameter |
Laser device (Raycus 20000W fiber laser) |
Length of wave | 1080±5nm |
Rated output | 20000W/30000W | |
Light quality (BPP) | 2-3(75μm)/3-3.5(100μm) | |
Laser working way | Constant adjusting | |
Cooling way | Water cooling | |
Max cutting (When cutting thick plate, due to material and other reasons, burrs may occur) | C.S: ≤50mmS.S: ≤40mm |
Control software and nesting software
The CNC operating system adopts the laser secondary processing line system of the shaped steel custom-developed by Fortune Laser, which is convenient to operate, stable to run and has excellent dynamic performance.
➣ It has a cutting process library to help users achieve the best cutting quality.
➣ Draws or edits 2D graphical trajectories directly within the machining system without the need for third-party software, increasing productivity and providing asymmetric acceleration and deceleration calculations for silky lubrication.
➣ Electric lubrication system improves equipment life.
➣ It provides standard modular functions such as one-click cut-off, automatic calibration, and regional dust extraction.
➣ Thin plate non-inductive perforation, thick plate lightning perforation, multi-stage perforation, perforation slag removal, vibration suppression, pressure closed loop, layer division fine technology and other functions greatly improve the efficiency and stability of high-power cutting, improve the core competitiveness of equipment.
➣ High speed and high precision automatic edge finding to meet the requirements of profiled material and higher precision.
➣ Realize anti-interference ultra-long distance transmission of display signal, IO signal and USB signal.
➣ Torque deviation anti-collision protection, air movement obstacle avoidance, intelligent leapfrog and other functions.
The nesting software adopts the special software for the custom-developed laser secondary processing line of the profile steel, which is convenient to operate, with automatic identification function and fast processing of batch documents.
➣ supports the direct import of Tekla, Solidworks and other 3D models, and can directly draw or edit the graph trajectory of section steel cutting in the nesting software, without the cooperation of third-party software, improving the debugging and adjustment efficiency
➣ converts or processes files in batches, supports automatic processing of multiple connected nodes, and automatically optimizes cutting paths to support common edge cutting.
➣ The software has high stability, and the corresponding process database can be set according to different materials and plate thickness.
Precise alignment and easy installation
Through welding hole cutting display as above
Section steel 45 degree bevel cutting display